In all our factories, whether we are producing liquids, powders, tablets or aerosols, our production flow is based on receiving our raw materials just in time. We ensure we have all the components we need for each batch, for the mixing, filling and packaging of the finished product, before we commence production.
This may seem simple yet is a very complex process, given we have over 10,000 products in our range.
At the core of our operations is our SAP information system, the tool which co-ordinates resources, and integrates our processes: from material input scheduling to mixing, filling, delivery and invoicing the customer.
We are experts in the management of this complexity.
1. Materials input
2. Mixing
3. Blow moulding & bottle storage
4. Research laboratory
5. Filling
6. Warehouse and distribution
| 1. Materials input |
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Our systems match our raw material and packaging deliveries with our production plan, reducing unplanned downtime. |
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| 2. Mixing |
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Our mixing capability optimises batch size to customer needs, ensuring our filling lines are never short of product. |
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| 3. Blow moulding & bottle storage |
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McBride is one of the largest independent bottle manufacturers in Europe, blowing over 80% our bottle requirements. This capability significantly reduces leadtimes and increases flexibility. |
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| 4. Research laboratory |
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Our experienced scientists work closely with our marketeers, product development team and customers to develop new products fast. Their work includes developing and testing innovative formulations,new packaging formats, the latest colours and tempting aromas. |
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| 5. Filling |
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Scale and flexibility are key to managing our filling capability. Speed of reaction with minimum downtime enable us meet deadlines. Many of our lines have automatic bottle sorters, labelling and robotic packing and palletisation to maximise our filling line efficiency. |
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| 6. Warehouse and distribution |
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Transparency of orders and stock is the key to achieving our customer service targets. |
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